SimpleBot Shield Assembly

= SimpleBot Shield Assembly =

The SimpleBot shield has a small number of through-hole components that need to be soldered on:




 * 5x Screw terminal headers
 * Male pin headers for Arduino shield mounting and hobby servo "motor" connections.
 * 4 pin female header for Ultrasonic Range Sensor (hacked up piece of a longer header shown, but the actual parts should be made to size).
 * 2x Electrolytic capacitors for the VIN & 6V power rails.
 * LDR & resistor for ambient light sensing.
 * 6V linear regulator for servo power supply (most hobby servos run much better at 6V than at 5V).

Soldering Arduino Headers
To solder the Arduino headers, it's easiest to use an Arduino-compatible board as a "jig". Start by mounting the Freetronics PiLeven on top of the Raspberry Pi, as shown:



Then cut sections of the male pin headers to match each header on the PiLeven:


 * 2x 8-pin headers
 * 1x 10-pin header
 * 1x 6-pin header

And place them into the PiLeven as shown:



Mount the SimpleBot Shield on top of the headers:



Then solder them in place:



After you've soldered the headers, remove the SimpleBot shield from the PiLeven.

Screw Terminals
The next items to solder are the screw terminals. Each individual 2-pin screw terminal can slot together into a longer unit, like this:



The SimpleBot shield has one side with 6 pins (3 units), and one side with 4 pins (2 units).

Slot the terminals together and place them on top of the shield back to back, with the terminal openings facing out:



Then use some Blu-Tack to hold them down so you can flip the shield over and solder the pins on the bottom.



Regulator & Capacitors
Next step is to solder the 6V regulator and the electrolytic capacitors.



All of these components need to be oriented correctly. Place the regulator as shown.

Electrolytic capacitors have a grey stripe on the side marked "-", which is the negative side. The circuit board has a small plus marked next to the pin for the positive side. Both the positive sides face towards the regulator, as shown, so the capacitors are "mirrored" in orientation to each other.

You can bend the pins on the capacitors and the regulator to make them stay in while you solder them, or use Blu-Tack.



After they are soldered you can cut the leads off:



LDR, Range Sensor Header, Servo Headers
Next step is the LDR (Light Dependent Resistor), the 4-pin female header for the Ultrasonic Range Sensor, and the two 3-pin male headers for the "Motors" (actually continuous rotation hobby servos, not actual motors).

For the 3 pin headers, cut them from the longer male header strips.

Place the parts into the PCB as shown. Orientation doesn't matter with these parts.



It's recommended you leave LDR sitting high above the PCB surface, as shown, so you can bend it forwards 90 degrees to create a directional light sensor.

The LDR can be soldered from the top or the bottom, but the header needs to be soldered from the bottom. Use Blu-tack to hold items in place when flipping the board.



Wire AREF to 5V
There's a flaw in the current SimpleBot Shield design, the LDR is connected to the "AREF" pin on the shield when it should be connected directly to "5V".

To fix this problem, solder a "blue wire" fix from the AREF pin on the shield to either the "5V" pin or the "IORef" pin on the shield.

You can use the tops of the male pin headers, or you can solder to the leg of the LDR and any other pin on the shield.

The closest conection is from "AREF" on the LDR to "5V" on the Ultrasonic sensor header.

(Photos for this step are not yet available, sorry.)

Reset Button & Resistor
The last step is to solder on the reset button, and the resistor that forms a [voltage divider] with the LDR in order to output a voltage proportional to the ambient light level.

The resistor and the reset button can be soldered from the top or the bottom, as you prefer. If soldering the reset button from the top, take care not to melt the plastic body of the button.



All Done
All done! As a final check, look over the shield for any solder bridges and also double-check the that the regulator and the electrolytic capacitors aren't installed backwards:



Here's a photo showing how the SimpleBot shield mounts onto the PiLeven:



Next step, you can move on to SimpleBot Chassis Assembly.